Category Archives: Generator
AC current must alternate between two points making a circuit.
Coming from the power source is the “hot” wire, which normally has
black insulation, and returning is the neutral or “grounded” conductor, which is
white. “Neutral” carries the same current as the hot wire. As long as the
current remains in this closed circuit there is no danger, but if it should
escape (a “fault” or “short circuit”), it will attempt to go directly to ground.
Most modern AC circuits have a green third wire, which is a “grounding” wire. It is connected to the third prong of the common three-prong plugs; it parallels the white wire and it connects to neutral at the power source. It’s supposed to ground the circuit when a short occurs.
In a household system the third wire works well as long as three-prong plugs are used and the grounding wire is intact. (Note: it won’t protect you if you touch the hot and neutral wires at the same time.) Household electrical systems are grounded through a metal rod driven into the earth under or next to the building. Between that rod and the people in the house are many layers of wood, concrete and other electrically insulating materials.
In a boatyard, where workers may be standing or crawling on wet ground, there is a potential for electrocution. When a boat is floating, the water is the ground and any metal that has an electrical path to it, including the hull of a metal boat or the engine of a glass or wood boat via the shaft, becomes a path to the ground. Touching any of these items and a hot wire at the same time can send current through the body.
Most students of electricity begin their study with what is known as direct current (DC), which is electricity flowing in a constant direction, and/or possessing a voltage with constant polarity. DC is the kind of electricity made by a battery (with definite positive and negative terminals), or the kind of charge generated by rubbing certain types of materials against each other.
As useful and as easy to understand as DC is, it is not the only "kind" of electricity in use. Certain sources of electricity (most notably, rotary electro-mechanical generators) naturally produce voltages alternating in polarity, reversing positive and negative over time. Either as a voltage switching polarity or as a current switching direction back and forth, this "kind" of electricity is known as Alternating Current (AC): Figure below
Direct vs alternating current
Whereas the familiar battery symbol is used as a generic symbol for any DC voltage source, the circle with the wavy line inside is the generic symbol for any AC voltage source.
One might wonder why anyone would bother with such a thing as AC. It is true that in some cases AC holds no practical advantage over DC. In applications where electricity is used to dissipate energy in the form of heat, the polarity or direction of current is irrelevant, so long as there is enough voltage and current to the load to produce the desired heat (power dissipation). However, with AC it is possible to build electric generators, motors and power distribution systems that are far more efficient than DC, and so we find AC used predominately across the world in high power applications. To explain the details of why this is so, a bit of background knowledge about AC is necessary.
If a machine is constructed to rotate a magnetic field around a set of stationary wire coils with the turning of a shaft, AC voltage will be produced across the wire coils as that shaft is rotated, in accordance with Faraday's Law of electromagnetic induction. This is the basic operating principle of an AC generator, also known as an alternator: Figure below
Alternator operation
Notice how the polarity of the voltage across the wire coils reverses as the opposite poles of the rotating magnet pass by. Connected to a load, this reversing voltage polarity will create a reversing current direction in the circuit. The faster the alternator's shaft is turned, the faster the magnet will spin, resulting in an alternating voltage and current that switches directions more often in a given amount of time.
While DC generators work on the same general principle of electromagnetic induction, their construction is not as simple as their AC counterparts. With a DC generator, the coil of wire is mounted in the shaft where the magnet is on the AC alternator, and electrical connections are made to this spinning coil via stationary carbon "brushes" contacting copper strips on the rotating shaft. All this is necessary to switch the coil's changing output polarity to the external circuit so the external circuit sees a constant polarity: Figure below
DC generator operation
The generator shown above will produce two pulses of voltage per revolution of the shaft, both pulses in the same direction (polarity). In order for a DC generator to produce constant voltage, rather than brief pulses of voltage once every 1/2 revolution, there are multiple sets of coils making intermittent contact with the brushes. The diagram shown above is a bit more simplified than what you would see in real life.
The problems involved with making and breaking electrical contact with a moving coil should be obvious (sparking and heat), especially if the shaft of the generator is revolving at high speed. If the atmosphere surrounding the machine contains flammable or explosive vapors, the practical problems of spark-producing brush contacts are even greater. An AC generator (alternator) does not require brushes and commutators to work, and so is immune to these problems experienced by DC generators.
The benefits of AC over DC with regard to generator design is also reflected in electric motors. While DC motors require the use of brushes to make electrical contact with moving coils of wire, AC motors do not. In fact, AC and DC motor designs are very similar to their generator counterparts (identical for the sake of this tutorial), the AC motor being dependent upon the reversing magnetic field produced by alternating current through its stationary coils of wire to rotate the rotating magnet around on its shaft, and the DC motor being dependent on the brush contacts making and breaking connections to reverse current through the rotating coil every 1/2 rotation (180 degrees).
So we know that AC generators and AC motors tend to be simpler than DC generators and DC motors. This relative simplicity translates into greater reliability and lower cost of manufacture. But what else is AC good for? Surely there must be more to it than design details of generators and motors! Indeed there is. There is an effect of electromagnetism known as mutual induction, whereby two or more coils of wire placed so that the changing magnetic field created by one induces a voltage in the other. If we have two mutually inductive coils and we energize one coil with AC, we will create an AC voltage in the other coil. When used as such, this device is known as a transformer: Figure below
Transformer "transforms" AC voltage and current.
The fundamental significance of a transformer is its ability to step voltage up or down from the powered coil to the unpowered coil. The AC voltage induced in the unpowered ("secondary") coil is equal to the AC voltage across the powered ("primary") coil multiplied by the ratio of secondary coil turns to primary coil turns. If the secondary coil is powering a load, the current through the secondary coil is just the opposite: primary coil current multiplied by the ratio of primary to secondary turns. This relationship has a very close mechanical analogy, using torque and speed to represent voltage and current, respectively: Figure below
Speed multiplication gear train steps torque down and speed up. Step-down transformer steps voltage down and current up.
If the winding ratio is reversed so that the primary coil has less turns than the secondary coil, the transformer "steps up" the voltage from the source level to a higher level at the load: Figure below
Speed reduction gear train steps torque up and speed down. Step-up transformer steps voltage up and current down.
The transformer's ability to step AC voltage up or down with ease gives AC an advantage unmatched by DC in the realm of power distribution in figure below. When transmitting electrical power over long distances, it is far more efficient to do so with stepped-up voltages and stepped-down currents (smaller-diameter wire with less resistive power losses), then step the voltage back down and the current back up for industry, business, or consumer use use.
Transformers enable efficient long distance high voltage transmission of electric energy.
Transformer technology has made long-range electric power distribution practical. Without the ability to efficiently step voltage up and down, it would be cost-prohibitive to construct power systems for anything but close-range (within a few miles at most) use.
As useful as transformers are, they only work with AC, not DC. Because the phenomenon of mutual inductance relies on changing magnetic fields, and direct current (DC) can only produce steady magnetic fields, transformers simply will not work with direct current. Of course, direct current may be interrupted (pulsed) through the primary winding of a transformer to create a changing magnetic field (as is done in automotive ignition systems to produce high-voltage spark plug power from a low-voltage DC battery), but pulsed DC is not that different from AC. Perhaps more than any other reason, this is why AC finds such widespread application in power systems.
REVIEW:- DC stands for "Direct Current," meaning voltage or current that maintains constant polarity or direction, respectively, over time.
- AC stands for "Alternating Current," meaning voltage or current that changes polarity or direction, respectively, over time.
- AC electromechanical generators, known as alternators, are of simpler construction than DC electromechanical generators.
- AC and DC motor design follows respective generator design principles very closely.
- A transformer is a pair of mutually-inductive coils used to convey AC power from one coil to the other. Often, the number of turns in each coil is set to create a voltage increase or decrease from the powered (primary) coil to the unpowered (secondary) coil.
- Secondary voltage = Primary voltage (secondary turns / primary turns)
- Secondary current = Primary current (primary turns / secondary turns)
Published under the terms and conditions of the Design Science License Disclaimer
By
Terry Johnson
, University of Alaska Sea Grant, Marine Advisory Program
We all live safely with alternating current (AC) electricity in the home. But with the same voltage, the marine AC system is potentially more dangerous because the boat and the people who work on it are surrounded by water.
A person who becomes part of the pathway between a hot wire and the sea can experience severe shock. Forget the blinding flash and the smoking flesh. It doesn’t take a lot of juice to kill a person. Remember, what makes the heart tick is a faint electrical impulse generated within the muscle itself. It takes only a very small amount of current through the chest to disrupt the heart rhythm, causing fatal fluttering of the heart muscle called fibrillation.
A critical factor is where the current passes through the body. Touching hot and neutral leads with one hand can give you a jolt and maybe even a burn, but won’t kill you. But grabbing a hot lead with one hand and a neutral with the other, or the lead with one hand while standing in water, can send the current through the chest.
One effect that electrical current has on the body is to make muscles contract, so a person getting a shock may be unable to release the item that’s carrying the current. The body isn’t a perfect conductor of electricity, but passing through the chest it takes only 0.05 amp to kill. That’s barely enough to light a small bulb, and an amount which easily can pass through a human body that becomes a conduit between a hot AC wire and ground.
No one intentionally grabs a hot wire, but things happen. Two-prong plugs get put into sockets backwards (a condition known as reverse polarity). Circuitry chafes or cracks, exposing bare wire. Wiring inside a power tool breaks and contacts the metal case. Pick up with one hand an electric drill that has a loose wire inside, while bracing against the engine block with the other hand, and you could be the next industrial fatality.
So far we know that AC voltage alternates in polarity and AC current alternates in direction. We also know that AC can alternate in a variety of different ways, and by tracing the alternation over time we can plot it as a "waveform." We can measure the rate of alternation by measuring the time it takes for a wave to evolve before it repeats itself (the "period"), and express this as cycles per unit time, or "frequency." In music, frequency is the same as pitch, which is the essential property distinguishing one note from another.
However, we encounter a measurement problem if we try to express how large or small an AC quantity is. With DC, where quantities of voltage and current are generally stable, we have little trouble expressing how much voltage or current we have in any part of a circuit. But how do you grant a single measurement of magnitude to something that is constantly changing?
One way to express the intensity, or magnitude (also called the amplitude), of an AC quantity is to measure its peak height on a waveform graph. This is known as the peak or crest value of an AC waveform: Figure below
Peak voltage of a waveform.
Another way is to measure the total height between opposite peaks. This is known as the peak-to-peak (P-P) value of an AC waveform: Figure below
Peak-to-peak voltage of a waveform.
Unfortunately, either one of these expressions of waveform amplitude can be misleading when comparing two different types of waves. For example, a square wave peaking at 10 volts is obviously a greater amount of voltage for a greater amount of time than a triangle wave peaking at 10 volts. The effects of these two AC voltages powering a load would be quite different: Figure below
A square wave produces a greater heating effect than the same peak voltage triangle wave.
One way of expressing the amplitude of different waveshapes in a more equivalent fashion is to mathematically average the values of all the points on a waveform's graph to a single, aggregate number. This amplitude measure is known simply as the average value of the waveform. If we average all the points on the waveform algebraically (that is, to consider their sign, either positive or negative), the average value for most waveforms is technically zero, because all the positive points cancel out all the negative points over a full cycle: Figure below
The average value of a sinewave is zero.
This, of course, will be true for any waveform having equal-area portions above and below the "zero" line of a plot. However, as a practical measure of a waveform's aggregate value, "average" is usually defined as the mathematical mean of all the points' absolute values over a cycle. In other words, we calculate the practical average value of the waveform by considering all points on the wave as positive quantities, as if the waveform looked like this: Figure below
Waveform seen by AC "average responding" meter.
Polarity-insensitive mechanical meter movements (meters designed to respond equally to the positive and negative half-cycles of an alternating voltage or current) register in proportion to the waveform's (practical) average value, because the inertia of the pointer against the tension of the spring naturally averages the force produced by the varying voltage/current values over time. Conversely, polarity-sensitive meter movements vibrate uselessly if exposed to AC voltage or current, their needles oscillating rapidly about the zero mark, indicating the true (algebraic) average value of zero for a symmetrical waveform. When the "average" value of a waveform is referenced in this text, it will be assumed that the "practical" definition of average is intended unless otherwise specified.
Another method of deriving an aggregate value for waveform amplitude is based on the waveform's ability to do useful work when applied to a load resistance. Unfortunately, an AC measurement based on work performed by a waveform is not the same as that waveform's "average" value, because the power dissipated by a given load (work performed per unit time) is not directly proportional to the magnitude of either the voltage or current impressed upon it. Rather, power is proportional to the square of the voltage or current applied to a resistance (P = E2/R, and P = I2R). Although the mathematics of such an amplitude measurement might not be straightforward, the utility of it is.
Consider a bandsaw and a jigsaw, two pieces of modern woodworking equipment. Both types of saws cut with a thin, toothed, motor-powered metal blade to cut wood. But while the bandsaw uses a continuous motion of the blade to cut, the jigsaw uses a back-and-forth motion. The comparison of alternating current (AC) to direct current (DC) may be likened to the comparison of these two saw types: Figure below
Bandsaw-jigsaw analogy of DC vs AC.
The problem of trying to describe the changing quantities of AC voltage or current in a single, aggregate measurement is also present in this saw analogy: how might we express the speed of a jigsaw blade? A bandsaw blade moves with a constant speed, similar to the way DC voltage pushes or DC current moves with a constant magnitude. A jigsaw blade, on the other hand, moves back and forth, its blade speed constantly changing. What is more, the back-and-forth motion of any two jigsaws may not be of the same type, depending on the mechanical design of the saws. One jigsaw might move its blade with a sine-wave motion, while another with a triangle-wave motion. To rate a jigsaw based on its peak blade speed would be quite misleading when comparing one jigsaw to another (or a jigsaw with a bandsaw!). Despite the fact that these different saws move their blades in different manners, they are equal in one respect: they all cut wood, and a quantitative comparison of this common function can serve as a common basis for which to rate blade speed.
Picture a jigsaw and bandsaw side-by-side, equipped with identical blades (same tooth pitch, angle, etc.), equally capable of cutting the same thickness of the same type of wood at the same rate. We might say that the two saws were equivalent or equal in their cutting capacity. Might this comparison be used to assign a "bandsaw equivalent" blade speed to the jigsaw's back-and-forth blade motion; to relate the wood-cutting effectiveness of one to the other? This is the general idea used to assign a "DC equivalent" measurement to any AC voltage or current: whatever magnitude of DC voltage or current would produce the same amount of heat energy dissipation through an equal resistance:Figure below
An RMS voltage produces the same heating effect as a the same DC voltage
In the two circuits above, we have the same amount of load resistance (2 Ω) dissipating the same amount of power in the form of heat (50 watts), one powered by AC and the other by DC. Because the AC voltage source pictured above is equivalent (in terms of power delivered to a load) to a 10 volt DC battery, we would call this a "10 volt" AC source. More specifically, we would denote its voltage value as being 10 volts RMS. The qualifier "RMS" stands for Root Mean Square, the algorithm used to obtain the DC equivalent value from points on a graph (essentially, the procedure consists of squaring all the positive and negative points on a waveform graph, averaging those squared values, then taking the square root of that average to obtain the final answer). Sometimes the alternative terms equivalent or DC equivalent are used instead of "RMS," but the quantity and principle are both the same.
RMS amplitude measurement is the best way to relate AC quantities to DC quantities, or other AC quantities of differing waveform shapes, when dealing with measurements of electric power. For other considerations, peak or peak-to-peak measurements may be the best to employ. For instance, when determining the proper size of wire (ampacity) to conduct electric power from a source to a load, RMS current measurement is the best to use, because the principal concern with current is overheating of the wire, which is a function of power dissipation caused by current through the resistance of the wire. However, when rating insulators for service in high-voltage AC applications, peak voltage measurements are the most appropriate, because the principal concern here is insulator "flashover" caused by brief spikes of voltage, irrespective of time.
Peak and peak-to-peak measurements are best performed with an oscilloscope, which can capture the crests of the waveform with a high degree of accuracy due to the fast action of the cathode-ray-tube in response to changes in voltage. For RMS measurements, analog meter movements (D'Arsonval, Weston, iron vane, electrodynamometer) will work so long as they have been calibrated in RMS figures. Because the mechanical inertia and dampening effects of an electromechanical meter movement makes the deflection of the needle naturally proportional to the average value of the AC, not the true RMS value, analog meters must be specifically calibrated (or mis-calibrated, depending on how you look at it) to indicate voltage or current in RMS units. The accuracy of this calibration depends on an assumed waveshape, usually a sine wave.
Electronic meters specifically designed for RMS measurement are best for the task. Some instrument manufacturers have designed ingenious methods for determining the RMS value of any waveform. One such manufacturer produces "True-RMS" meters with a tiny resistive heating element powered by a voltage proportional to that being measured. The heating effect of that resistance element is measured thermally to give a true RMS value with no mathematical calculations whatsoever, just the laws of physics in action in fulfillment of the definition of RMS. The accuracy of this type of RMS measurement is independent of waveshape.
For "pure" waveforms, simple conversion coefficients exist for equating Peak, Peak-to-Peak, Average (practical, not algebraic), and RMS measurements to one another: Figure below
Conversion factors for common waveforms.
In addition to RMS, average, peak (crest), and peak-to-peak measures of an AC waveform, there are ratios expressing the proportionality between some of these fundamental measurements. The crest factor of an AC waveform, for instance, is the ratio of its peak (crest) value divided by its RMS value. The form factor of an AC waveform is the ratio of its RMS value divided by its average value. Square-shaped waveforms always have crest and form factors equal to 1, since the peak is the same as the RMS and average values. Sinusoidal waveforms have an RMS value of 0.707 (the reciprocal of the square root of 2) and a form factor of 1.11 (0.707/0.636). Triangle- and sawtooth-shaped waveforms have RMS values of 0.577 (the reciprocal of square root of 3) and form factors of 1.15 (0.577/0.5).
Bear in mind that the conversion constants shown here for peak, RMS, and average amplitudes of sine waves, square waves, and triangle waves hold true only for pure forms of these waveshapes. The RMS and average values of distorted waveshapes are not related by the same ratios: Figure below
Arbitrary waveforms have no simple conversions.
This is a very important concept to understand when using an analog meter movement to measure AC voltage or current. An analog movement, calibrated to indicate sine-wave RMS amplitude, will only be accurate when measuring pure sine waves. If the waveform of the voltage or current being measured is anything but a pure sine wave, the indication given by the meter will not be the true RMS value of the waveform, because the degree of needle deflection in an analog meter movement is proportional to the average value of the waveform, not the RMS. RMS meter calibration is obtained by "skewing" the span of the meter so that it displays a small multiple of the average value, which will be equal to be the RMS value for a particular waveshape and a particular waveshape only.
Since the sine-wave shape is most common in electrical measurements, it is the waveshape assumed for analog meter calibration, and the small multiple used in the calibration of the meter is 1.1107 (the form factor: 0.707/0.636: the ratio of RMS divided by average for a sinusoidal waveform). Any waveshape other than a pure sine wave will have a different ratio of RMS and average values, and thus a meter calibrated for sine-wave voltage or current will not indicate true RMS when reading a non-sinusoidal wave. Bear in mind that this limitation applies only to simple, analog AC meters not employing "True-RMS" technology.
REVIEW:- The amplitude of an AC waveform is its height as depicted on a graph over time. An amplitude measurement can take the form of peak, peak-to-peak, average, or RMS quantity.
- Peak amplitude is the height of an AC waveform as measured from the zero mark to the highest positive or lowest negative point on a graph. Also known as the crest amplitude of a wave.
- Peak-to-peak amplitude is the total height of an AC waveform as measured from maximum positive to maximum negative peaks on a graph. Often abbreviated as "P-P".
- Average amplitude is the mathematical "mean" of all a waveform's points over the period of one cycle. Technically, the average amplitude of any waveform with equal-area portions above and below the "zero" line on a graph is zero. However, as a practical measure of amplitude, a waveform's average value is often calculated as the mathematical mean of all the points' absolute values (taking all the negative values and considering them as positive). For a sine wave, the average value so calculated is approximately 0.637 of its peak value.
- "RMS" stands for Root Mean Square, and is a way of expressing an AC quantity of voltage or current in terms functionally equivalent to DC. For example, 10 volts AC RMS is the amount of voltage that would produce the same amount of heat dissipation across a resistor of given value as a 10 volt DC power supply. Also known as the "equivalent" or "DC equivalent" value of an AC voltage or current. For a sine wave, the RMS value is approximately 0.707 of its peak value.
- The crest factor of an AC waveform is the ratio of its peak (crest) to its RMS value.
- The form factor of an AC waveform is the ratio of its RMS value to its average value.
- Analog, electromechanical meter movements respond proportionally to the average value of an AC voltage or current. When RMS indication is desired, the meter's calibration must be "skewed" accordingly. This means that the accuracy of an electromechanical meter's RMS indication is dependent on the purity of the waveform: whether it is the exact same waveshape as the waveform used in calibrating.
Published under the terms and conditions of the Design Science License Disclaimer
Minimize electrocution risk from an onboard AC electrical system by ensuring that the vessel is properly wired by a professional marine electrician, and inspecting it periodically for damage or deterioration.
If your electrician isn’t familiar with ABYC (American Boat and Yacht Council) standards, find one who is. Use only copper multi-strand wire (preferably tinned “boat cable”), of correct size for the load, with marine color coding.
Ensure that all connections are inside a panel box so that it’s impossible to touch them accidentally. Better yet, make them accessible only with the use of tools. There should be no bare wires anywhere on the boat. All connectors must be properly sized “captive” (ring-type) terminals match the size of the screws, with insulated shanks, and should be made of corrosion resistant materials.
Tension relief and drip loops should be incorporated. All AC outlets on board must be three prong type. Appliances should plug directly into three-prong wall sockets, not extension cords, and multiple socket plugs shouldn’t be used on board. Maintain correct polarity by using only approved plugs and if anything in the system has been modified or repaired, check it with a polarity tester. When making up plugs, ensure that the black wire goes to the brass or black screw, the white wire to the silver screw, and the green wire to the green screw.
Service outlets on the exterior of the boat are a potential problem and to be avoided. Never interconnect the AC and DC systems. The green wire must connect to the boat’s bonding system or metal underwater hardware, but the AC white wire must not. Don’t confuse the black insulation on an AC power lead with the negative on a DC system.
When you switch between a generator, inverter or shore power, the grounding connection must switch too. (If the boat is on shore power the green wire connects to the underwater metal hardware of other boats on the same shore power system. This creates a galvanic cell that promotes stray current and galvanic corrosion. A galvanic isolator on the green wire allows passage of AC but not DC, thereby isolating the boat from the others. A more sophisticated device for the same purpose is called an isolation transformer.)
Here are a few more tips for minimizing risk when working around an AC system:
- Turn off the breaker at the shore power box before disconnecting the cord, and disconnect from the dock end first. Connect at the boat end first and switch on the dock breaker last.
- Use only tools and appliances with three-prong plugs, and if you must use extension cords temporarily with power tools, use only cords with three-prong sockets.
- Shut off generator, inverter, and main AC panel switch before working on the AC system
- If you must work on live AC, do like professional electricians and work with one hand behind your back to avoid touching hot and neutral or ground at once.
- Remove jewelry, wrist bands, or other conductive items.
- Protective clothing, including rubber boots, rubber kneepads, and rubber gloves offer some protection from shock. Rubber or plastic insulated handles on tools like pliers and screwdrivers also help.
- When working on the end of a cord with multiple wires, tape off all but the one wire you’re working on. • Unless you’re trained in marine AC systems, leave it to a professional.

